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  • Test Ideas: Program resistance in a bridge circuit

    A programmable amplifier lets you find an unknown resistance for measuring temperature or strain.

    By Alexander Bell, Infosoft International, New York, NY -- Test & Measurement World, 5/1/2009 2:00:00 AM

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    Sensors such as strain gages, RTDs (resistance temperature detectors), and thermistors produce a resistance that’s proportional to force or temperature. If you measure a sensor’s resistance, you can calculate the physical parameter. Circuits such as resistance bridges can help you measure the unknown resistance.

    Figure 1 shows a typical bridge circuit where RT is the unknown resistance. By substituting a programmable amplifier for REQ, you can balance the bridge. Resistance REQ can force VBRIDGE to 0 V, from which you can calculate RT and convert its value to units of force or temperature.



    Figure 1. By measuring VBRIDGE and adjusting REQ, you can balance a bridge circuit and calculate RT.

    The circuit in Figure 2 (Left) is a programmable amplifier whose output voltage is proportional to the digital input code of the DAC (digital-to-analog converter). The DAC and amplifier A1 form a programmable inverting amplifier. The circuit actually functions as a divider because its gain, or transfer function, is less than 1. The difference between voltages VIN and VOUT forces a current through resistor R. You can use that value to calculate REQ in the bridge circuit. Figure 2 (Right) shows the equivalent circuit for the programmable amplifier.

    Using a microcontroller or a PC, you can adjust REQ by programming the DAC’s output voltage and then measuring the voltage across the bridge and adjusting REQ until the bridge comes into balance. Because A1 is an inverting amplifier, the circuit’s gain is KMDAC = –(D1 • 2–1 + D2 • 2–2 + ... + DN • 2-N), where the D terms represent the values of the DAC’s bits. If you use a 12-bit DAC, then N= 12.

    To calculate REQ, you need to know the current in the circuit. If you assume that buffer amplifier A2 has infinite input impedance and zero bias current, then you can calculate IIN, which is

    To test this circuit, simply connect a variable DC voltage source to VIN and measure the effective resistance with an ohmmeter. Table 1 shows the expected and actual resistance and the calculated error for the circuit with a 12-bit DAC.



    Figure 2  Left) Programming the DAC’s output voltage changes REQ, which can balance a bridge circuit. Right) Equivalent circuit.


    Figure 3 contains the schematic of a circuit that uses a comparator across the bridge. You can connect the comparator’s digital output to a microcontroller or PC that then can adjust the DAC’s output voltage. You can calculate REQ and then calculate RT, from which you can calculate strain or temperature based in the resistance curve of your sensor.



    Figure 3. This schematic of a circuit uses a comparator across the bridge.


    Using the circuit in Figure 1, you can generate digitally controlled resistor values with just one precision component, resistor R. If you need to increase the gain of the circuit, you can replace voltage-follower A2 with a noninverting amplifier configuration.
     


        Table 1. Output resistance vs. input code (R=10 k, N=12)

    Decimal Code

    Hex Code

    Expected REQ
    (
    Ω)

    Actual REQ
    (Ω)

    Error (%)

    0000

    0000

    10000.00

    10000.02

    0.02

    0001

    0001

    9997.56

    9997.56

    0.00

    0002

    0002

    9995.12

    9995.16

    0.04

    0004

    0004

    9990.24

    9990.28

    0.04

    0008

    0008

    9980.51

    9980.54

    0.03

    0016

    0010

    9961.09

    9961.12

    0.03

    0032

    0020

    9922.48

    9922.46

    –0.02

    0064

    0040

    9846.15

    9846.16

    0.01

    0128

    0080

    9696.97

    9696.98

    0.01

    0256

    0100

    9411.76

    9411.76

    0.00

    0512

    0200

    8888.89

    8888.90

    0.01

    1023

    03FF

    8001.56

    8001.58

    0.02

    1024

    0400

    8000.00

    8000.01

    0.01

    2048

    0800

    6666.67

    6666.68

    0.01

    4095

    0FFF

    5000.61

    5000.60

    –0.01
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