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Vision aids power transmission

Jon Titus, Contributing Technical Editor -- Test & Measurement World, 12/1/2003

A video sagometer at the Long Island Power Authority includes several components that monitor the health of a power-transmission line.

In August, I drove to my mother's house to replace an electrical fixture. The work proceeded well until I tested my wiring. The fixture was dead, and to my horror, so was the entire house. I found a neighbor across the street who explained that power was out from Ottawa to Baltimore. (Honest, it wasn't my fault!) That August 14 outage caused people to re-examine the distribution of power. We have a problem: People want too much power, and few want new power lines or generating plants in their neighborhoods. Many transmission systems could safely carry from 5% to 20% more power through existing lines, according to the Electric Power Research Institute (www.epri.com). But that extra capacity often remains out of reach. Some power-transmission companies, though, can now push more power through existing lines by using machine-vision technology to monitor the health of power lines.

In particular, they use a video "sagometer," developed jointly by the Southwest Research Institute (www.swri.org) and EDM International (www.edmlink.com). A sagometer, which includes a camera, a vision system, a weather station, and a communication link, visually monitors the sag in a power line. (A small target on the power line provides the visual measuring point.) But what does this sag have to do with power transmission?

All power lines sag due to gravity, and power passing through a conductor increases sag due to thermal expansion. (Some power lines operate at up to 100°C.) Temperature and wind also affect sag. Too much sag may damage a power line, yet reducing power that contributes to sag may lead to power shortages. So, power companies must balance the need to transmit more power against the health—and life—of their lines.

A video sagometer lets a company check remote line conditions in real time so it can optimize power transmission. After a sagometer determines the visual position of the line it's monitoring, software calculates the height of the power line based on current conditions and calibration measurements made during target setup. Then, after the sagometer transmits its data, software at a receiving station relates height and environmental data to sag limits, ground clearances, and power-carrying capacities. By using this information, a transmission company can adjust power transmission in real time to meet customer needs and still operate within prescribed limits.

Using machine-vision techniques to monitor power lines isn't an obvious application. We usually think of vision systems as those that monitor PCBs and cell-phone displays on a production line. But creative engineers will always find new ways to solve unusual "visual" problems.

For more information on cameras, visit www.tmworld.com/ins.

Jon Titus, Contributing Technical Editor jontitus@comcast.net

 

Pattern matching gets warped

Images from curved, warped, or stretched surfaces challenge machine-vision systems because acquired images often look nothing like the images used to train a system. Cognex's new PatFlex software accounts for severe distortions caused by perspective changes and spatial distortions. Algorithms can check labels and marks applied to irregular package surfaces, and the software also handles image changes caused by lighting and rotation. www.cognex.com.

Read codes and characters

Tools in the latest version of the Sherlock vision software (Ver. 6.3) include advanced symbol-reading and OCR capabilities. The added tools—OCRplus and SmartInspect—also read RSS-14 stacked bar codes that put more information in the space of a normal bar code. The new software from Coreco Imaging will also inspect for absence/presence, proper label application, and surface defects. www.goipd.com.

Small camera offers full color

The Cohu 3600-Series color camera (1x1x2.5 in.) offers a choice of 1/2-, 1/3-, or 1/4-in. color sensors combined with a C-mount lens. Each sensor provides an area of 768x494 active pixels, and users can program a camera's shutter speed from 1/60 to 1/50,000 s. Cameras produce a standard NTSC or PAL video output, and an S-video output is available at an auxiliary connector. www.cohu-cameras.com.

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