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Keep test variables in line

Martin Rowe, Senior Technical Editor -- Test & Measurement World, 5/1/2005

Download the complete paper in Word format:
The Economics of Using SPC in a Manufacturing Test Environment
How accurate is your ATE system? How do you know?

An inaccurate ATE system will yield poor test results, which in turn can reduce profits by causing you to fail good parts or pass bad parts. Using a statistical method, you can predict the accuracy of your ATE system and the measurements it makes.

 
John Gresham, test engineering manager at Exar, uses bench instruments and statistics to correlate and verify ATE measurements. He first uses several ATE systems and bench instruments to take numerous measurements on a "golden" device. Then, he uses statistical methods to calculate a mean and standard deviation of the measurements. He has developed his own software tool for calculating guard bands from the measurements, and this lets him set measurement limits for production test that are tighter than a part's published specifications. Thus, Gresham ensures that customers will receive acceptable parts.

Gresham bases his statistics on the Central Limit Theorem: "The distribution of an average tends to be Normal, even when the distribution from which the average is computed is decidedly non-Normal" (Ref. 1).To achieve a normal distribution, Gresham always takes at least 30 measurements of each electrical parameter, from which he calculates the mean and standard deviation.

Gresham provides more details about his method in "The Economics of Using SPC in a Manufacturing Test Environment," a paper that you can download.


Reference
  1. Annis, Charles, PE, www.statisticalengineering.com/central_limit_theorem.htm.
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