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Many tests, many setups

Inphi engineers needed to solve a low-frequency problem before they could characterize their 10-GHz RF amplifier ICs at both high and low frequencies.

Martin Rowe, Senior Technical Editor -- Test & Measurement World, 2/1/2006

PROJECT PROFILE: Inphi

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Contents, February 2006

Device Under Test

Broadband differential variable-gain IC amplifiers. The amplifiers are designed to operate at frequencies from DC to 10 GHz with a maximum gain of 27 dB. The amplifiers are used in medical instrumentation and test and measurement equipment.

The Challenge

Fully characterize the amplifiers under operating conditions such as temperature, power-supply voltage, and input signals. Tests on the amplifier include gain, common-mode rejection, linearity, differential output voltage, total harmonic distortion, and power dissipation. Develop unique setups for each test. Conduct all tests at temperatures of 25°C, 55°C, and 85°C and with supply voltages 4.75 VCC to 5.25 VCC and –4.94 VEE to –5.46 VEE.

The Tools
  • Agilent Technologies: Vector network analyzer, network/spectrum/impedance analyzer, transmission/reflection test set, sweep generator. www.tm.agilent.com.
  • Anritsu: Microwave power divider. www.us.anritsu.com.
  • Picosecond Pulse Labs: Bias insertion tees. www.picosecond.com.
Project Description

Inphi (Westlake Village, CA; www.inphi-corp.com) manufactures broadband amplifiers that require dozens of measurements during design verification. When engineers developed a DC-to-10-GHz differential amplifier, they knew that customers would need these measurements to specify the amplifier. For each of the measurements, principal design engineer Mike Case configured a circuit.

Because of the amplifier's differential design, Case had to measure its common-mode rejection (CMR). The figure shows the test setup for CMR measurements. The right-hand power supply provides power to the device under test (DUT), while the left-hand power supply provides a gain-control voltage to the amplifier's VG pin. The left supply also produces a DC voltage that, through the polarity switch and bias tees, becomes the DC common-mode signal used to bias the AC signal from the vector network analyzer's (VNA's) port 1 output. Case used two network analyzers, switching between them at 100 MHz.

A 100-mV AC signal from the VNA feeds a power splitter that produces two outputs, each of which is 50 mV. The outputs connect to the DUT through phase-matched cables. Case measured the amplifier's output at three gain settings (high, middle, and low). Because the amplifier's common-mode gain is 6 db higher than the value measured by the VNA, Case adds the single-ended gain (6 dB less than the common-mode gain) to the measured CMR. That produces the common-mode rejection ratio measurement.

Inphi engineers used this setup to measure common-mode rejection in a DC-to-10-GHz differential amplifier IC. 

When Case measured CMR with signals above 10 kHz, the amplifier performed within specifications. But he needed to make CMR measurements with AC signals down to DC, and he still needed to produce a common-mode voltage to measure CMR. The manufacturer of the bias tee, however, specifies the device's low-frequency limit at 10 kHz. Below 10 kHz, Case encountered CMR measurements that didn't make sense. "We expected the bias tee to function like a linear high-pass filter below 10 kHz," he said, "and we assumed that we could compensate for those effects."

The DC common-mode voltages changed unexpectedly when the AC signals went below 10 kHz. The nonlinearity appeared to produce gain errors, which Case also observed while measuring the amplifier's single-ended gain. The bias tees altered the amplitude of the AC signal, which produced the illusion of a nonlinear gain-versus-frequency measurement in the amplifier.

"We attributed the unexpected differences in gain and CMR to a nonlinear inductance in the bias tees below 10 kHz," said Case. As a result, he hasn't yet made CMR measurements below that frequency, except with the common-mode voltage set to 0 V.

Lessons Learned

If you use an electronic component outside its specified range, you can't always predict how it will perform. When I interviewed Case, he was looking into other methods to make the CMR and single-ended gain measurements with input signals below 10 kHz. He also learned that hysteresis in the bias tees made characterizing them difficult below that frequency because the hysteresis makes them perform nonlinearly.

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